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Preliminary carving in the heel area finalizes
the boundaries for the fingerboard and bindings |
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The edges are grooved to accept the bindings
and purfling strips. |
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The binding and purfling strips are glued on
while being held in place with masking tape |
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The binding and purfling strips are then
scraped down until they are flush with the body. |
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The ebony fingerboard is curved slightly and
then slotted on the radial arm saw with a blade that makes a slot appropriate to the size
of the fretwire. The spacing between the frets is calculated from a formula. |
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The fretwire comes in rolls, is snipped to
length and tapped into the slots in the fingerboard. |
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The fretted fingerboards are then glued to the
neck |
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With the help of chisels, rasps, scrapers and
sandpaper, the entire instrument is shaped and smoothed to final form. |
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With all the woodworking completed, the
instruments are prepared for the subsequent finishing steps. |
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The finishing occurs in a dust-free, well-lit
room. Note that the fingerboard is masked, so that it does not get any finish. Five coats
of lacquer are applied with a spray gun, allowing sufficient drying time and light sanding
in between coats. After the final coat, the finish is allowed to harden over a period of
one to two weeks. Then it is polished. |
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After the instrument's finish has been allowed
to dry thoroughly for two weeks, it is polished to a mirror finish on the face and
headstock. I prefer to polish the back, sides and neck to a low gloss finish because it
does not show fingerprints and scratches as easily and actually feels smoother to the
hands. After polishing, the bridge is located very precisely with a engineer's ruler
according to a formula. |
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After the bridge has been glued on, the pickup
is added (you can see the battery through the soundhole), and then the label is adhered to
the back so that it can be seen through the soundhole. |